Can You Do Your Own LEV Testing? User Checks vs Thorough Examination Explained
You know your LEV system needs testing. You might even know there's a legal requirement. But can you do the testing yourself, or do you have to pay someone every time?
The answer is: both. UK law distinguishes between two types of LEV check — routine user checks you can handle in-house, and formal thorough examinations that need a competent person. Getting clear on which is which will save you money and keep you on the right side of the Health and Safety Executive.
What UK Law Requires for LEV Testing
The Control of Substances Hazardous to Health Regulations 2002 (COSHH) govern LEV systems in the UK. Regulation 9 is the one that matters here. It places three specific duties on employers:
- Maintain LEV systems in an efficient state, in efficient working order, and in good repair.
- Thoroughly examine and test (TExT) each LEV system at intervals not exceeding 14 months.
- Keep records of every examination and test for at least 5 years, and make them available to HSE inspectors on request.
These duties apply regardless of business size. A two-person woodworking shop has the same legal obligations as a factory with 200 employees.
The HSE's published guidance, HSG258, expands on what Regulation 9 means in practice. It's 217 pages long, but the core message is straightforward: LEV systems need both regular user checks and periodic formal examinations.
User Checks — What You Can Do Yourself
User checks are the routine inspections you carry out between formal examinations. They're your responsibility as the employer, and your own staff can do them. No external examiner needed.
These checks catch problems early — a blocked filter, a worn belt, a hood that's been knocked out of position. Left unnoticed, any of these can mean your LEV stops protecting workers long before the next formal test.
What user checks involve
The specifics depend on your LEV type, but here's what to look for:
Dust extraction (woodworking, manufacturing):
- Check capture velocity at the hood — hold a tissue or light strip near the extraction point to confirm airflow
- Look for dust deposits around the hood and on work surfaces (dust settling where it shouldn't means capture is failing)
- Check ducting for visible damage, disconnections, or blockages
- Inspect the filter or bag for tears, excessive loading, or bypass
- Check the fan is running smoothly — listen for unusual noise or vibration
- Read and record any static pressure gauges fitted to the system
Fume hoods and cupboards (labs, dental labs):
- Check face velocity using an anemometer if available, or use a smoke tube to observe airflow at the hood opening
- Confirm the sash opens and closes smoothly
- Look for obstructions inside the hood that might disrupt airflow
- Check the alarm or warning indicator functions (if fitted)
Spray booth ventilation (automotive, painting):
- Confirm airflow direction is correct — air should move from the operator towards the booth filters
- Check filters for loading and damage
- Inspect booth seals and panels for gaps
- Check the manometer or pressure gauge reading against the baseline
Kitchen and welding extraction:
- Confirm the system draws air away from the worker's breathing zone
- Check filters and grease traps for loading
- Look for grease or residue buildup in ductwork access points
- Check capture hoods haven't been repositioned away from the source
Nail bar and dental suction:
- Confirm suction at each nozzle or arm
- Check flexible hoses for kinks, cracks, or blockages
- Clean or replace filters on schedule
- Check the motor runs without unusual noise
Who can do them
Any employee with adequate training. The HSE's guidance for employers states that the person carrying out user checks should understand how the system works, know what to look for, and know what to do if something is wrong.
This doesn't require a formal qualification. A 30-minute walkthrough of the system with clear documentation of what to check is usually sufficient for straightforward LEV systems.
How often
Daily or weekly, depending on how critical the LEV is and how harsh the working environment is. HSG258 recommends daily checks for systems where failure would mean immediate exposure to a serious health hazard. Weekly checks may be sufficient for lower-risk systems in stable environments.
The practical rule: if your LEV protects against substances that cause serious lung disease (wood dust, silica, welding fume, isocyanates), check it daily.
Thorough Examination and Testing — What Needs a Competent Person
A thorough examination and test (TExT) is a formal, in-depth assessment of whether your LEV system is performing as designed. This is the legal requirement under COSHH Regulation 9, and it must happen at least every 14 months.
What TExT involves
A TExT goes well beyond a visual check. The competent examiner will:
- Measure capture and transport velocities at each hood and along the ductwork using calibrated instruments
- Assess the system's effectiveness — is it actually controlling exposure at the point of use?
- Inspect all components — hoods, ducting, filters, fans, discharge points — for wear, damage, or modification
- Check the system against its design specification — does it still match what was originally installed?
- Test air cleaning equipment (filters, scrubbers) for performance
- Review maintenance and user check records to identify patterns
- Produce a written report documenting findings, measurements, and any remedial actions required
The examiner records their findings on standardised forms — typically P601 (for LEV examination) or P604 (for RPE). These forms provide a structured framework for reporting, though the examiner may use their own format provided it covers all required elements.
Who qualifies as "competent"
The term "competent person" isn't a protected legal title. COSHH doesn't specify a particular qualification. What the law requires is someone with sufficient training, knowledge, and experience for the specific type of LEV system being examined.
In practice, this means:
- For simple systems (single-hood dust extraction, basic fume arms): an experienced LEV engineer or occupational hygienist with relevant training.
- For complex systems (multi-hood installations, recirculating systems, spray booths): someone with specific expertise in that LEV type, often with formal qualifications such as the British Occupational Hygiene Society (BOHS) P601/P602 modules.
The competent person should be independent enough to give an honest assessment. Using the same company that installed or maintains your LEV is acceptable, but they must be willing to report problems without conflict of interest.
How to find a competent examiner
Start with the HSE's LEV guidance pages, which outline what to look for. Ask potential examiners about their specific experience with your type of LEV system, what instruments they use, and what their report will include. Request a sample report before committing.
What the report should include
A TExT report must record:
- The date of the examination and test
- The condition of each component examined
- The results of all measurements and tests
- Whether the system is performing as designed
- Any repairs or modifications required
- When the next examination is due (no later than 14 months from this one)
You must keep these reports for at least 5 years. HSE inspectors can ask to see them at any time. Use our free LEV testing due date calculator to track when your next TExT is due.
How Often Each Type of Check Should Happen
| Check type | Who does it | Frequency | What's involved |
|---|---|---|---|
| Daily user check | Trained employee | Every working day | Visual inspection, airflow confirmation, obvious damage check |
| Weekly user check | Trained employee | Weekly | More thorough visual check, static pressure readings, filter condition |
| Thorough examination and test (TExT) | Competent person | At least every 14 months | Full performance testing, measurements, written report |
Some situations require more frequent TExT cycles. If your LEV controls exposure to substances with very high toxicity, or if the system is subject to heavy wear, your risk assessment may indicate testing every 6 or 12 months instead.
What Records You Must Keep
Record-keeping is where many businesses fall down. The HSE ran 4,000 targeted dust inspections in 2024/25, and poor LEV record-keeping is one of the most common reasons businesses fail inspections. Less than half of companies with LEV systems regularly test them — and of those that do test, many cannot produce adequate records.
For user checks
There's no legally prescribed format, but you should record:
- Date and time of the check
- Who carried it out
- What was checked
- Any readings taken (static pressure, face velocity)
- Any problems found
- What action was taken
A simple logbook, spreadsheet, or digital record works. The key is consistency — a gap in your records looks like a gap in your checks.
For TExT reports
These must contain all the information listed in the report section above. The examiner produces them, but you're responsible for keeping them safe and accessible for at least 5 years.
Paper or digital
Both are legally acceptable. The COSHH Regulations don't specify a format. What matters is that records are complete, legible, and available when an inspector asks.
Digital records have practical advantages: they're harder to lose, easier to search, and simpler to share with inspectors or examiners. But a well-maintained paper logbook meets the legal requirement just as well. Use our free record-keeping requirements checker to confirm your records cover everything the regulations require.
Your User Check Checklist
Use our free LEV compliance checklist generator to build a checklist tailored to your LEV type — or use this as a starting point and adapt it for your specific system.
- System powered on and running normally
- Airflow confirmed at each hood or capture point
- No visible dust, fume, or vapour escaping the capture zone
- Ductwork intact — no gaps, cracks, or disconnections
- Filters and collection bags not overloaded or damaged
- Any pressure gauges or indicators reading within normal range
- Flexible arms and hoods positioned correctly for the work being done
- Fan running smoothly — no unusual noise or vibration
- Dampers and blast gates in correct positions
- Any issues found recorded and reported
Run through this daily before work starts. It takes 5-10 minutes for most systems, and it's the single most practical thing you can do to maintain LEV performance between formal examinations.
Keeping On Top of It All
Managing the paperwork — user check logs, TExT reports, examiner details, 14-month deadlines across multiple units — is the part most businesses struggle with. LEVproof will be a digital logbook designed specifically for this: tracking your testing schedule, storing records, and keeping everything audit-ready. If that sounds useful, join the waitlist to get early access.
Sources
- Control of Substances Hazardous to Health Regulations 2002 (COSHH) — legislation.gov.uk
- HSG258: Controlling airborne contaminants at work — HSE
- LEV guidance for employers — HSE
- Local exhaust ventilation (LEV) guidance — HSE
- COSHH main page — HSE
This guide summarises published HSE and government guidance. It does not constitute legal advice. Consult a qualified professional for advice specific to your situation.
Never miss a LEV testing deadline
LEVproof will be a digital logbook that tracks your 14-month TExT cycles, stores examination records, and keeps you audit-ready. Join the waitlist for early access.
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